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- 30th October 2006 -
ADT Diamond-on-Silicon Product
Innovation of the Year Award
Frost & Sullivan has honoured Advanced Diamond Technologies
Inc. (ADT) with the 2006 Thin Films Product Innovation of
the Year Award for its Diamond-on-Silicon (DoSi) family of
Ultrananocrystalline Diamond (UNCD) enabled products.
DoSi wafers are electronics-grade silicon wafers coated
with UNCD thin films that are deposited using the company's
proprietary CVD process. The UNCD films incorporate most of
the outstanding properties of natural diamond in thin film
form and have key functionalities beyond those of virtually
any other carbon-based material.
Mirror smooth, DoSi has low internal stress, possesses outstanding
uniformity, and meets baseline industry-standard requirements
for semiconductor manufacturing. DoSi wafers deliver these
properties with outstanding thickness and property uniformity
for higher yields and lower costs.
ADT currently offers four varieties of UNCD in its Aqua-series
of DoSi wafers. They are available on 100, 150 and 200mm silicon
wafers, as well as more complex thin film stacks and specialty
substrates by request. ADT's spectacular development of the
UNCD process and its introduction of DoSi wafers, globally
distributed by Goodfellow Corp, make it both commercially
reliable and affordable.
"The ADT approach results in a polycrystalline diamond
film with grain sizes as low as 3-5nm which is three orders
of magnitude smaller than the grains obtained in diamond films
using conventional methods," says Frost & Sullivan
research analyst S. Sumithra. "It also leads to an increase
in the percentage of grain boundaries as a part of the total
film surface area."
Significantly, the high-energy grain boundaries of UNCD make
it possible to manufacture metallic diamond and gives it a
fracture toughness exceeding that of natural diamond. The
dominant grain boundaries enable control over the properties
of UNCD, through variations in the process, such as electrical
conductivity, surface roughness, modulus, and thermal conductivity.
ADT's process deposits diamond at lower temperatures. While
traditional processes require deposition temperatures of 800
to 900 degrees Celsius, ADT's UNCD technology deposits diamond
at reasonable growth rates at temperatures as low as 400 degrees
Celsius; low enough to integrate UNCD with most common industrial
hard materials including aluminum and some high-temperature
plastics.
This is the critical temperature threshold or limit for
active CMOS circuits. The process integrates diamond into
semiconductor microelectronic devices making it possible to
develop diamond-based micro-electromechanical systems (MEMS)
where traditional diamond technology is not feasible.
UNCD DoSi wafers' diverse applications include diamond MEMS
devices, x-ray windows, and platforms for biosensors, wear-resistant
coatings, as nonstick coatings and even as cold cathode electron
sources.
Moving towards its vision to be a diamond-enabled product
company in the telecommunications, industrial, medical and
defense industries, ADT plans to announce its first UNCD wear-
resistant product in the 1Q of 2007 and UNCD-MEMS devices
in the third quarter of 2007.
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